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Agile manufacturing and distributed automation
- Agility requires dynamic reconfiguration at minimal cost and with minimal human intervention
- Need for configuration control
IEC 1131-3 : first international standard for open distributed automation
- Encapsulation/Reuse Mechanisms
- Function Blocks, Functions, Data Types, Programs
- Application-adapted Languages
- Ladder Diagram (LD) for logic control (“power flow”)
- Function Block Diagram (FBD) for regulatory control (“data flow”)
- Sequential Function Chart (SFC) for state-machine control
- Structured Text (ST) for information processing
- Instruction List (IL) for assembly-level programming
IEC 61131-3 : Sequential Function Charts (SFC)
- External Interface Specification
- Control Algorithm Specification
- Centralized system configuration
IEC 61804 : Function blocks for process control
- Distributed configuration over Fieldbus
- Scheduled communication and function block execution
- Electronic Device Description Language (EDDL)
- Text-based language describing the digital communication characteristics of field device parameters
- Device description (DD) files based on library of blocks and block parameters
IEC 61499 : Function blocks for process control
- Successor to both IEC 61131-3 and IEC 61804
- Distributed automation model based on functional blocks communicating over a Fieldbus
- Service Oriented Architecture based on devices, resources, applications and function blocks
- Basic features
- Distributed applications
- Event and data interfaces
- Encapsulation, reuse and portability
- Event-driven state machines
- Service-oriented architecture
- Publish-subscribe and client-server models
- Remote device and system management model
- Application frameworks and portability libraries
- Supported by engineering toolsets
- Entity hierarchy: devices, resources, applications and function blocks
Fieldbus
A generic term designation an industrial-control digital communication network replacing the analogue current-loop legacy communication standard
IEC 61158 : Open Fieldbus specification
- Maps the major proprietary Fieldbus standards (overview)
- Type 1 — FOUNDATION Fieldbus H1
- Type 2 — ControlNet
- Type 3 — PROFIBUS/PROFINET
- PROFIBUS : industrial network system for real-time distributed control
- PROFINET : a set of Fieldbus protocols
- Type 4 — P-Net
- Type 5 — FOUNDATION Fieldbus HSE (High Speed Ethernet)
- Type 6 — Interbus
- Type 7 — Boeing SwiftNet
- Type 8 — WorldFIP