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Agile manufacturing and distributed automation

  • Agility requires dynamic reconfiguration at minimal cost and with minimal human intervention
  • Need for configuration control

IEC 1131-3 : first international standard for open distributed automation

  • Encapsulation/Reuse Mechanisms
    • Function Blocks, Functions, Data Types, Programs

  • Application-adapted Languages
    • Ladder Diagram (LD) for logic control (“power flow”)
    • Function Block Diagram (FBD) for regulatory control (“data flow”)
    • Sequential Function Chart (SFC) for state-machine control
    • Structured Text (ST) for information processing
    • Instruction List (IL) for assembly-level programming

IEC 61131-3 : Sequential Function Charts (SFC)

  • External Interface Specification
  • Control Algorithm Specification
  • Centralized system configuration

IEC 61804 : Function blocks for process control

  • Distributed configuration over Fieldbus
  • Scheduled communication and function block execution
  • Electronic Device Description Language (EDDL)
    • Text-based language describing the digital communication characteristics of field device parameters
    • Device description (DD) files based on library of blocks and block parameters

IEC 61499 : Function blocks for process control

  • Successor to both IEC 61131-3 and IEC 61804
  • Distributed automation model based on functional blocks communicating over a Fieldbus
  • Service Oriented Architecture based on devices, resources, applications and function blocks
  • Basic features
    • Distributed applications
    • Event and data interfaces
    • Encapsulation, reuse and portability
    • Event-driven state machines
    • Service-oriented architecture
    • Publish-subscribe and client-server models
    • Remote device and system management model
    • Application frameworks and portability libraries
    • Supported by engineering toolsets
    • Entity hierarchy: devices, resources, applications and function blocks

Fieldbus

A generic term designation an industrial-control digital communication network replacing the analogue current-loop legacy communication standard

IEC 61158 : Open Fieldbus specification

  • Maps the major proprietary Fieldbus standards (overview)
    • Type 1 — FOUNDATION Fieldbus H1
    • Type 2 — ControlNet
    • Type 3 — PROFIBUS/PROFINET
      • PROFIBUS : industrial network system for real-time distributed control
      • PROFINET : a set of Fieldbus protocols
    • Type 4 — P-Net
    • Type 5 — FOUNDATION Fieldbus HSE (High Speed Ethernet)
    • Type 6 — Interbus
    • Type 7 — Boeing SwiftNet
    • Type 8 — WorldFIP